Mantis PP Corrugated Plastic Layer Pad

Custom Pallet Layer Pad Solutions for Safer & More Stable Transport

In palletized logistics, product damage is rarely caused by a single factor. It's the result of layer shifting, uneven support, and vibration during transit. Standard divider sheets often fail to address these real operational challenges.

Our pallet layer pads are made from high-quality corrugated polypropylene (PP), designed to provide a stable, hygienic, and reusable interlayer solution that improves load integrity and reduces damage rates.

More than just supplying sheets, we deliver customized palletization solutions tailored to your products and logistics conditions.

Built for Customization, Not Just Supply

To meet different pallet systems and product types, we offer flexible customization across all key parameters:

1.) Size & Pallet Matching

Layer pads are produced to match your exact pallet configuration:

Compatible with standard pallet sizes (e.g. 1000×1200 mm, 1100×1100 mm)
Fully customized dimensions for specific load layouts
Optional die-cut shapes or handling cut-outs

Proper sizing ensures full surface support and prevents load instability during stacking and transport.

2.) Material & Structural Optimization

We adjust thickness, weight, and structure based on your product type and load requirements:

Thickness range: typically 2–10 mm
Different density options for light, medium, or heavy loads
Twin-wall structure for strength with reduced weight

This ensures the right balance between cost efficiency and load-bearing performance.

3.) Functional & Performance Enhancements

Depending on your industry and environment, we provide additional functional options:

Anti-static / conductive for electronics
UV-resistant for outdoor storage
Flame-retardant for safety requirements
Edge sealing & rounded corners for hygiene and handling safety

Sealed edges and smooth surfaces also help reduce contamination risks and improve cleanability, especially in food and beverage applications.

4.) Processing & Branding Integration

We support secondary processing to deliver ready-to-use solutions:

Corner rounding and edge sealing
Die-cutting and shaping
Logo printing for brand identification

Reusable pads can be easily integrated into returnable packaging systems, improving both efficiency and brand visibility.

Application-Oriented Solution Design

Instead of offering generic products, we evaluate your real logistics scenario to build an effective solution:

Product type (bottles, cans, cartons, industrial parts)
Pallet configuration and stacking method
Transport conditions (distance, vibration, handling frequency)
Existing issues such as shifting loads, crushed packaging, or wrap failure

Based on this, we recommend a practical layer pad configuration that improves:

Load stability
Product protection
Warehouse efficiency
Overall packaging cost control

Layer pads play a key role in preventing pallet lean, reducing layer movement, and maintaining load integrity throughout the supply chain.

Key Advantages of Our Custom Layer Pad Solutions

Improved Load Stability – minimizes shifting and pallet deformation
Reduced Product Damage – protects bottles, cans, and fragile goods
Reusable & Cost-Effective – long service life over multiple cycles
Waterproof & Chemical Resistant – performs better than paper-based alternatives
Hygienic & Easy to Clean – suitable for food-grade applications
100% Recyclable – supports sustainable packaging systems

From Layer Pads to Complete Palletization Solutions

With capabilities in material extrusion, converting, and customization, we go beyond supplying sheets, and we help optimize your entire pallet system.

Whether you need:

Standard pads for fast deployment
Or fully customized solutions for complex logistics setups

We provide a reliable, scalable, and application-specific solution.